Shae Laufenberg

Cutting with Care
Many parents struggle to find safe and effective tools that aid in introduce young children to helping in the kitchen.
My goal was to create a product that caters to the developmental needs of children aged 3-5, allowing them to safely engage in cooking activities while building confidence and essential skills.

Objective:
To design a safe and ergonomic tool that introduces children to kitchen activities, promoting skill development and family bonding.
Specific Objectives:
Ensure the tool prioritizes safety through child-friendly materials and design.
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Enable a gradual learning process using a 4-stage blade system.
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Use different materials to incorporate sensory engagement to foster tactile development.
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Collaborate with engineers to optimize manufacturing processes.
Through the ideation phase, I explored the idea of a up to four stages of blades for progressive learning.
Focused on creating a tool that balances functionality, safety, and aesthetics using wood-metal harmony.

Investigated material properties of:
Aluminum:
Stimulates brain activity and offers tactile feedback.
Wood:
Familiar, relaxing, and antimicrobial properties.

A utensil that brings wood and metal together in harmony would really stand out in the market.

Engagement:
Children gain confidence and motor skills while bonding with their parents in the kitchen.
Skill Development:
Gradual progression ensures children are prepared for regular kitchen tools.
Market Gap:
Unique combination of wood and metal offers a standout product in the kids’ culinary tools market.

Manufacturing Process - Collaboration with Engineers
Redesigned metal inlays to eliminate sharp edges, ensuring safe handling and making manufacturing easier.
Used CAD software to create detailed handle and blade models.
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Material Integration:
Combined CNC machining for aluminum components with wood milling for precision and durability.
Optimized manufacturing for seamless assembly and scalability.
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Testing & Iteration:
Conducted usability tests with parents and children to refine ergonomics and ensure safety.

Final Design:
4-Stage Knife System: Gradual progression from beginner to advanced cutting skills.
Materials:
- Birch plywood and Red Oak: Antimicrobial, heat-stable, and eco-friendly.
- Aluminum: Tactile, lightweight, and safe for children.

Created blade for each developmental stage:
Basic up-and-down cutting (Stage 1).
Vertical movements with control (Stage 2).
Traditional slicing motions (Stage 3).
Versatile, pointed-tip cutting (Stage 4).

Final CAD Model

Final Physical Model